File: PVE-6950, Last Updated: Apr 2018, By: LRB, JLL, CMB
This B31.3 piping sample is a simple heat exchanger designed for an Ontario installation. Throughout this article, differences in provincial registration requirements and methods are discussed.
Is it a Piping System?
What is piping?
piping: assemblies of piping components used to convey, distribute, mix, separate, discharge, mete, control, or snub fluid, flows. [ASME B31.3 Process Piping 300.2]
Another quick guide:
“Vessels do something, piping moves fluid from one location to another”.
This sample project is clearly a piping system. The heat exchanger gets registered separately with its own vessel CRN number. The exchangers PRV (Pressure Relief Valve) is located in this piping system.
What is the Scope of Registration?
Each province has its own rules for the scope of registration – see our CRN Piping Flowcharts. Using the flow charts, the temperature, pressure, diameter and working fluids determine which lines need registration. Usually only some of the piping system needs registration. It is the submitters job to determine if registration is required.
The high temperature lines need registering but the cooling water lines are exempt. Repeating the process for the Alberta would show all lines exempt. When in doubt ask or apply for registration. Some customers will also ask for a complete system to be registered, even if parts can be exempt. Sometimes the jurisdictions will decline based on use – this provides very useful documentation of the exempt status. Keep the letter on file for the lifetime of the installation. This flow chart is not part of the submission.
The submission must clearly show the scope of registration. A simple markup of the drawing works for all provinces but Alberta.
Alberta requires a separate line list (Submission Requirements for Registration of Pressure Piping Designs in Alberta).
This line list is a controlled document complete with drawing and revision control and P.Eng. / P.E. stamp. Although mandatory in Alberta, this list is also useful in other provinces, especially with larger systems.
Is it Piping or a Fitting?
Where possible, registering piping as fittings has advantages.
[A fitting can be] a series of components (including piping components) joined together to form a single fitting, provided that the diameter of any component does not exceed 152 mm (6 in) and the total volume of the fitting does not exceed 42.5 L (1.5 cuft) can be registered as Category H fitting. [Per CSA B51 2009 – 11.4]
- Piping can only be built for one installation address. Fittings can be installed at any address in any province it is registered in.
- Piping must be signed off by an authorized inspector. Fittings can be signed off by the shop’s inspector according to the in house QC program.
The Sample shown here is registered as a piping system for one off use at only one address. If the manufacturer of this sample later builds another copy for a different address, the registration process needs to be repeated. Alberta and Ontario now have ways of registering “portable” piping systems that are not registered to an address. Some other jurisdictions will allow oversize fittings to get around this difficulty.
Drawings and Calculations
It is not possible to register a piping system without drawings and code calculations. The calculation set determines the required wall thicknesses and welding details to safely contain the operating fluids. The fabrication drawing is sufficiently detailed to allow purchasing, fabrication, inspection and testing to proceed without need to reference the calculation set.
This sample has both P&ID and pipe spool drawings. With enough details on the P&ID drawing, the piping spool drawings are not required. It is understood that field dimensions on a piping system can be different from the registered drawing. If the registration is based on a P&ID, many dimensions will not even exist.
Support distances are required.
In general, the location and design of pipe supporting elements may be based on simple calculations and engineering judgment. However, when a more refined analysis is required and a piping analysis, which may include support stiffness, is made, the stresses, moments, and reactions determined thereby shall be used in the design of supporting elements. [ASME codes B31.3 321.1.2 “Piping Support”]
Much of British Columbia and parts of other provinces are in strong seismic zones.
ASME code calculations for expansion, flexibility and support for pipe diameters exceeding NPS 3.” [Pressure Piping Registration and Inspection, 4(d)]
Pipe stress analysis programs like Caesar can provide these calculations. Calculations or Finite Element Analysis (FEA) can prove the supports.
All provinces require P. E. or P.Eng. sign off as outlined in B31.1 and B31.3 (see B31.3 301.1 “Qualifications of the Designer”). In addition, Saskatchewan only allows Saskatchewan P.Eng. Stamps, and Ontario only allows Ontario P.Eng. stamps. All other provinces will accept any qualified Canadian P.Eng. or North American PE.
Non ASME certified pressure relief equipment like backpressure valves are not permitted. Be careful where your PRV exit line flows to – there cannot be any valves blocking the way.
The sample drawing clearly shows the setting of each PRV, and what equipment is being protected. Alberta requires a PRV list:
Overpressure protection for piping follows the standards requirements of ASME B31.3 301.2.2:
(a) Provision shall be made to safely contain or relieve (see para. 322.6.3) any expected pressure to which the piping may be subjected. Piping not protected by a pressure relieving device, or that can be isolated from a pressure relieving device, shall be designed for at least the highest pressure that can be developed.
This use of overpressure protection by system design – “piping not protected by a pressure relieving device… designed for at least the highest pressure that can be developed” – has restrictions in Alberta and Saskatchewan. Of the two guides, Saskatchewan’s is easier to understand, but both have similar requirements. Adding PRVs is easier than meeting the restrictions. Designers are often surprised by the number of PRVs required to register their systems.
Fitting CRN Numbers
The hardest part in designing a registered piping system if sourcing fittings registered to the province of installation. Where fittings do not have CRNs, two choices exist: 1) switch to parts that are registered or 2) get the manufacturer to register the parts (this can only be done by the manufacturer). Rarely, a burst test can be used to prove a component that a manufacturer will not register. Most jurisdiction reviewers will ask for a list of CRN numbers. Our format:
No jurisdiction requires the expiration date for the CRNs, but this is information that jurisdictions have in their databases and they often check. We suggest caution if the expiry is within 1 year of the submission date. For example the Alberta requirement is a statement that all fittings used are “suitable for the specific design service conditions and are registered with ABSA”. This is a way of tracking that all fitting CRNs are still registered. Check out Ontario’s Piping Systems Installation and Test Data Report:
I, the undersigned, declare that the described pressure piping system approved under design registration number ___________________ complies in all respects with the regulations for construction, installation, testing and inspection as required by Ontario’s Technical Standards and Safety Act, Boilers and Pressure Vessels Regulation, CSA B51 and/or B52 and the applicable Pressure Piping Code of Construction. Valves, piping and fittings in this installation have been visually inspected to ensure that they comply with Code requirements for identification. All valves and fittings have been duly registered, are of correct schedule and/or ANSI service rating and compatible with the required service condition.[emphasis added – expired fittings cannot be considered to be duly registered.]
Note that pipe does not carry a CRN because it is calculated to code rules. Although elbows and tees are calculated, they need CRNs – the CRN proves that the B16.9 fittings can be calculated as pipe.
Unfortunately the available supply of registered components can be disappointingly sparse, and only ACI and Alberta provide public listings. As of this date the information is organized in a manner that makes it difficult to do more than just verify that a CRN exists for a known manufacturer.
Submission for Registration
Registration is handled the same way as a pressure vessel in Canada. The application is examined by a reviewer. Any missing information is requested. Design shortcomings are fixed. Usually the process takes a few weeks to a couple of months, but be careful, depending on the assigned reviewer and province it can take over a year. Do what you can to get all of the above mentioned required information up front.
See the piping page for more details on the required paperwork which is different for each jurisdiction. Officially, fabrication must wait for the registration to be complete, but many projects cannot wait. If the manufacturer must proceed with fabrication, they risk rework or scrapping a system if design or qc changes are required.
There is no review process for Quebec piping. The piping is built and shipped as with any other province, filling out the correct provincial forms. The drawing, calculation set and quality documents are shipped with the pipe to be inspected by the onsite Authorized Inspector.
Our piping page has a list of QC requirements as it varies by province. Except in very special circumstances, consider it impossible to register piping without the correct certification. The QC certificate is part of the submission.
Unless it is a fitting, an Authorized Inspector sign off is required on the project. That means that the AI must review before fabrication starts, during fabrication, and provide the final sign off (just like a pressure vessel). The sign off is done on paperwork appropriate for the target province. Each province has different forms.
After the piping system is shipped and installed it will be signed off by the sites Authorized Inspector prior to start up – again just like a pressure vessel.
Unlike vessels, the piping does not get National Board registered, so what happens to the paperwork? From BCSA (British Columbia): “All applicable piping system construction data reports shall be available for review by the Safety Officer at the installation site.” Shipping the paperwork with the piping works.